January 22nd, 2008
The polycarbonate all-in-one 22" LCD PC
The last time I built a wooden all-in-one 19″ LCD PC, my family wanted it in the kitchen and my mother wanted it in hers. To keep everyone happy, I built my mother another one (pictured above and below) out of 3/16th inch jet-black polycarbonate which makes the chassis look like the material from a grand piano. The result was something that was so glossy that I can probably shave in it, but I’m almost afraid to touch it and get finger prints all over it. Needless to say, she is very pleased with her new space saving computer. [See photo gallery.]
Cutting this material was fairly simple with wood-cutting and drilling tools. Just be careful to slow down on the table saw so you don’t chip the polycarbonate. I had initially avoided putting in vent holes in the back but the CPU fan and the PSU fan dynamically ramped up in RPM because of the increasing temperature and caused some noise. Once the 4 holes were put in the back, the CPU fan stayed at lower RPM and remained fairly silent even if I stress loaded the CPUs.
This time I mounted the on/off switch up top along with two USB ports which makes it easy to access and comes in handy for the webcam. I just wished I had a webcam that did away with the cable and just had a down-facing USB port so I can just plug it in right on top of the case. The other USB port is convenient for plugging other devices such as USB memory sticks or other devices I want sitting on top of the chassis.
As usual with these slim custom chassis, I used a slim 1.75″ 1U Sparkle SPI220LE 80 Plus 220 watt power supply. The idle power consumption on this computer is 43 watts and 63 watt under peak CPU loads generated by WPrime. The motherboard is an ECS 945GCT-M which came bundled with an Intel Celeron 430 CPU (Conroe-L 1.8 GHz single-core) I got at Fry’s for $70. I put in an Intel Core 2 Duo E2140 dual-core 1.6 instead and kept the lower-profile CPU fan which came with the Celeron 430. That lower profile fan came in real handy since it fit inside my 3″ thick chassis which is even less space inside because of the thickness of the walls. This chassis has plenty of room for additional devices such as a slim optical slot-loaded drive.
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George Ou is Technical Director of ZDNet. See his full profile and disclosure of his industry affiliations.
| 01/22/08
